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Powder contact

Powder contact

Product Features:
Powder contacts are a type of sheet electrical contacts, manufactured from electrical contact materials featuring high brittleness and excellent breaking performance.
Material Types:
AgC, AgW, AgWC, AgWCC, AgNiC, CuW, etc.
Main Application Scenarios:
Circuitbreakers

Limit Deviations of External Dimensions for Flat, Curved and Spherical Flake Powder Contacts (Unit: mm)

External dimensions including length, width and outer diameterthickness(T)
Nominal sizeToleranceNominal sizeTolerance
Rolled & Extruded Alloy Electrical ContactsPowder compacted alloy electrical contactsInfiltrated alloy electrical contacts
≤3+0.040.4~1.0-0.06-0.12-0.15
-0.10
3~6+0.061.0~1.5-0.10-0.15-0.20
-0.12
6~10+0.081.5~2.0-0.12-0.20-0.25
-0.15
10~18+0.102.0~3.0-0.15-0.25-0.30
-0.17
18~30+0.12>3.0-0.20-0.30-0.35
-0.21
30~50+0.14
-0.25
50~80+0.16
-0.30


Note: The thickness limit deviation for flat, curved and spherical powder contacts: For thickness greater than 1 mm, infiltration alloy electrical contacts shall comply with IT15, while others shall comply with IT14 (see GB/T 1800.1-2009), or alternatively as specified in Table 1; for thickness less than or equal to 1 mm, the provisions in Table 1 shall apply.  


Material Type

Silver-graphite

IdentificationFeatureMain Application Field
AgCAgC is an environmentally friendly material, it is made by the method of extrusion and slice, C which is in the material of AgC distributes as avant garde perpendicular to working face and parallel with the current direction. The unique technique of decarbonization makes the contact welding face form into a layer of silver which can be used for welding. Because of the brittleness of C layer, it makes AgC becomes the best material of the resistance of melting and welding in all contact materials. In addition, the contact resistance of AgC is lower.Circuit breaker


IdentificationManufacturing techniqueSilver content
(Wt.%)
Density
(g/cm³)
Resistivity
(μΩ.cm)
Vickers hardness
(HV)
AgC(3)Extrusion process96~98≥9.10≤2.20≥40
AgC(4)95~97≥8.80≤2.30≥40
AgC(5)94~96≥8.60≤2.50≥40
AgC(7)92~94≥7.95≤2.80≥40
AgC(3)Powder compaction process96~98≥9.10≤2.40≥40
AgC(5)94~96≥8.60≤3.20≥40


AgC(4) 200X transverse
AgC(4) 200X longitudinal
AgC(4) 200X transverse
AgC(4) 200X longitudinal


Silver-tungsten Contact

IdentificationFeatureMain Application Field
AgWSilver-tungsten contact material not only has good electrical conductivity and easily processed, but also has a high melting point, high hardness, better corrosion resistant of arc, better resistance of melting and welding, and transfers less and so on. Its greatest feature is having a strong bearing capacity for the arc of large current.Circuit breaker


IdentificationManufacturing techniqueSilver content
(Wt.%)
Density
(g/cm³)
Resistivity
(μΩ.cm)
Vickers hardness
(HV)
AgW(40)Infiltration process58.5~61.5≥12.40≤2.60≥90
AgW(50)48~52≥13.15≤3.00≥110
AgW(55)43~47≥13.55≤3.20≥120
AgW(60)38~42≥14.00≤3.40≥130
AgW(65)33~37≥14.50≤3.60≥140
AgW(70)28~32≥14.90≤3.80≥155
AgW(80)18~22≥16.10≤4.60≥185


AgW(50) 200X

AgW(50) 200X


Silver-tungsten Carbide Contact

IdentificationFeatureMain Application Field
AgWCSilver-tungsten carbide contact material not only has a good electrical conductivity and easily processed, as the same as Ag, but also has a high melting point, high hardness, corrosion-resistant of arc of WC. Its contact resistance is a little higher than AgW, but very stable because at the arc time, the graphitic carbon has reducing action to prepent oxidation. Because the resistance of arc action is good, burning loss is less, the tendency of melting and welding is small, it can be used to match with AgNi.Circuit breaker


IdentificationManufacturing techniqueSilver content
(Wt.%)
Density
(g/cm³)
Resistivity
(μΩ.cm)
Vickers hardness
(HV)
AgWC(40)Infiltration process57~63≥11.60≤3.45≥110
AgWC(45)52~58≥11.82≤4.15≥120
AgWC(50)47~53≥12.05≤4.50≥135
AgWC(60)57~63≥12.55≤5.00≥150


AgWC(40) 200X

AgWC(40) 200X


Silver tungsten carbide graphite

IdentificationFeatureMain Application Field
AgWCCSilver tungsten carbide graphite materials combine the excellent electrical conductivity and superior formability of silver, while tungsten carbide endows the composite with a high melting point, high hardness and outstanding resistance to arc erosion. The added graphite delivers distinctive self-lubricating properties. Its overall contact resistance is slightly higher than silver-tungsten materials yet remains stable during long-term service. Free carbon precipitated under arcing can reduce metals and restrain the formation of high-resistance oxide films, significantly mitigating contact erosion and drastically lowering the tendency of welding.Circuit breaker


IdentificationManufacturing techniqueSilver content(Wt.%)Density(g/cm³)Resistivity(μΩ.cm)Vickers hardness(HV)
AgWC(12)C(3)Powder compaction process84~86≥9.40≤3.40≥46
AgWC(20)C(0.25)79~81≥10.65≤2.60≥50
AgWC(20)C(3)76~78≥9.60≤3.55≥50
AgWC(22)C(3)74~76≥9.89≤3.55≥65
AgWC(26)C(1)72~75≥10.15≤3.40≥60
AgWC(27)C(3)68~71≥9.75≤3.70≥65
AgWC(37)C(3)59~61≥10.15≤6.00≥70


AgWC(12)C(3) 200X

AgWC(12)C(3) 200X


Silver nickel graphite

IdentificationFeatureMain Application Field
AgNiCSilver nickel graphite materials feature the outstanding electrical conductivity and excellent plastic workability of silver, as well as high strength, arc resistance and anti-metal transfer properties contributed by nickel. Though its contact resistance rises slightly, it maintains stable operation. Free carbon generated under arcing can restore contact surfaces and prevent the formation of insulating oxide layers, effectively reducing contact erosion with a low tendency to welding.Circuit breaker


IdentificationManufacturing techniqueSilver content
(Wt.%)
Density
(g/cm³)
Resistivity
(μΩ.cm)
Vickers hardness
(HV)
AgNi(25)C(2)Powder compaction process72~74≥9.10≤3.50≥50
AgNi(50)C(3)46~48≥8.45≤5.50≥60


AgNi(30)C(3) 200X

AgNi(30)C(3) 200X


Copper tungsten

IdentificationFeatureMain Application Field
CuWCopper tungsten materials possess the excellent thermal and electrical conductivity as well as good formability of copper, together with ultra-high melting point, high hardness and superior arc erosion resistance offered by tungsten. Its contact resistance is higher than silver-based alloys, yet it performs stably under high-temperature working conditions. Under arcing, copper vaporizes rapidly to form a buffering gas film that protects the substrate. It barely generates high-resistance oxide layers, featuring low contact material loss and low welding tendency, and is widely applied to contacts of high-voltage switches and circuit breakers.Circuit breaker


IdentificationManufacturing techniqueCopper content
(Wt.%)
Density
(g/cm³)
Resistivity
(μΩ.cm)
Vickers hardness
(HV)
CuW(50)Infiltration process48~52≥11.85≤3.20≥115
CuW(55)43~47≥12.30≤3.50≥125
CuW(60)38~42≥12.75≤3.70≥140
CuW(70)28~32≥13.80≤4.10≥175
CuW(75)23~27≥14.50≤4.50≥195
CuW(80)18~22≥15.15≤5.00≥220


CuW(70) 200X
CuW(80) 200X
CuW(70) 200X
CuW(80) 200X
Rivet electrical contact
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